Greater efficency from concept to operation - the power gear unit redefined.
The single-stage helical gear unit by Flender has long been setting benchmarks in the areas of paper production, pump applications, and many other industrial applications. Now, the time has come to take this industrial classic to the next level.
As an OEM and end customer, with FLENDER ONE you can expect savings due to reductions in cooling costs, power dissipation, and downtime as well as construction and maintenance costs. With a footprint identical to the previous series, both the surface area and the thermal capacity of FLENDER ONE have been increased significantly compared to the predecessor product. This is made possible by the groundbreaking ribbed design of the housing. Additional cooling measures will only be required much later, if at all. On the inside, the new METAPERFORM gearing with optimized performance ensures 50% less power dissipation in comparison with the previous model. That significantly reduces energy consumption.
The new online configuration tool speaks your language, making it easy for you to satisfy your requirements for your finished product – even without gear unit expertise. You can download the applicable 3-D models and 2-D drawings directly. Moreover, you benefit from AIQ: our new gear unit intelligence with integrated sensor technology straight from the factory can prevent damage ahead of time while optimizing your specific process, which increases the efficiency of your plant.
Adapting the solutions perfectly to meet your requirements also lessens stress on our environment: Our consistent torque range meets any requirement, and because you can choose from the densest range of transmission stages in the world, with 103 transmission ratios between i = 1.0 and 7.1 per size, you can nearly match the precise rotation speed that your machine requires for maximum efficiency. This means you achieve a speed fit greater than 98.5%.